Ukwazi njani ukuyila isitampu sokufa
Uyilo lwestamping ngumba obalulekileyo kwimveliso, ngakumbi kwimveliso yamacandelo esinyithi.Le nkqubo intsonkothileyo ibandakanya ukwenza izixhobo, okanye ezifayo, ezibumba kunye nokusika amashiti esinyithi ngokweendlela ezithile.Uyilo kunye nokwakhiwa kwezi zixhobo zibalulekile ekuqinisekiseni ukusebenza kakuhle, ukuchaneka, kunye nomgangatho weemveliso zokugqibela.Eli nqaku lingena kwimiba ephambili yestamping die design, ibalaselisa ukubaluleka kwayo, inkqubo yoyilo, nenkqubela phambili yale mihla.
Ukubaluleka koYilo lweStamping Die
Kwindawo yokwenziwa kwesinyithi, uyilo lwesitampu sokufa lusebenza njengesiseko sokuvelisa i-volume ephezulu, engaguqukiyo, kunye nenxalenye yentsimbi entsonkothileyo.Imizi-mveliso efana neemoto, i-aerospace, kunye nee-electronics zabathengi zixhomekeke kakhulu ekugxininiseni isitampu kumalungu afuna ukuchaneka okuphezulu kunye nokuqina.Ukufa okulungiselelwe kakuhle akuqinisekisi nje ukuphindaphinda ngokuchanekileyo kwamalungu kodwa kwandisa isantya sokuvelisa kunye nokunciphisa inkunkuma yezinto eziphathekayo, okuchaphazela ngokuthe ngqo indleko-ukusebenza kakuhle kwemisebenzi yokuvelisa.
Amacandelo asisiseko kwi-Stamping Die
Ukufa kwesitampu okuqhelekileyo kubandakanya izinto ezininzi ezibalulekileyo, ngalinye lidlala indima ebalulekileyo kwinkqubo yokugximfiza:
Die Block: Umzimba ophambili ogcina amanye amalungu.
I-Punch: Isixhobo esibumba okanye esisika isinyithi ngokusicinezela kwibloko yokufa.
I-Stripper Plate: Iqinisekisa ukuba ishidi lesinyithi lihlala lithe tyaba kwaye lisendaweni ngexesha lokunyathela.
Izikhonkwane zesikhokelo kunye neBushings: Gcina ulungelelwaniso phakathi kwepunch kunye nokufa.
I-Shank: Ifakela ukufa kumatshini wokushicilela.
Ezi zixhobo kufuneka zenziwe ngobuchule kwaye zenziwe ukuba zimelane nokusebenza koxinzelelo oluphezulu kunye nokusetyenziswa ngokuphindaphindiweyo ngaphandle kokuphazamisa ukuchaneka.
Inkqubo yoYilo
Inkqubo yokuyila i-stamping die iqala ngokuqonda ngokucokisekileyo inxalenye eza kuveliswa.Oku kubandakanya uhlalutyo oluneenkcukacha lwejiyometri yenxalenye, iimpawu zemathiriyeli, kunye nokunyamezela okufunekayo.Inkqubo yoyilo idla ngokulandela la manyathelo:
Uphuhliso lweNgcinga: Imizobo yokuqala kunye neemodeli zeCAD zenziwe ngokusekelwe kwiinkcukacha zenxalenye.
Ukulinganisa kunye nokuHlalutya: Izixhobo zesoftware eziphuculweyo zisetyenziselwa ukulinganisa inkqubo yokunyathela, ukuhlalutya izinto ezifana nokuhamba kwezinto, ukusabalalisa uxinzelelo, kunye neziphene ezinokubakho.
Uvavanyo lwePrototype: Ukufa kweprototype kuveliswa kwaye kuvavanywa ukuqinisekisa uyilo, ukuqinisekisa ukuba ihlangabezana nazo zonke iimfuno ezisebenzayo kunye nomgangatho.
Uyilo lokuGqibela kunye noBuqhetseba: Nje ukuba iprototype yamkelwe, ukufa kokugqibela kuyenziwa kusetyenziswa ubuchule bomatshini obuchanekileyo.
Inkqubela phambili yangoku kuYilo lweStamping Die
Inkqubela phambili yetekhnoloji inyuse kakhulu amandla kunye nokusebenza kakuhle koyilo lwesitampu.Iinguqulelo eziphambili ziquka:
Uyilo oluNceda kwiKhompyutha (CAD): Isoftware yeCAD yanamhlanje ivumela uyilo oluntsonkothileyo noluchanekileyo lokufa, oluvumela abaqulunqi ukuba babone kwaye baphucule iijiyometri ezintsonkothileyo phambi kokuba zenziwe.
Uhlalutyo lwe-Finite Element (FEA): I-software ye-FEA ifanisa inkqubo ye-stamping, iqikelela imiba enokuthi ifane ne-deformation yezinto eziphathekayo, ii-cracks, kunye nemibimbi, evumela abaqulunqi ukuba benze uhlengahlengiso oluyimfuneko ekuqaleni kwesigaba soyilo.
Imveliso eyoNgezelelweyo: Ekwabizwa ngokuba yi-3D yoshicilelo, imveliso eyongeziweyo isanda kusetyenziswa ukuvelisa izinto ezintsonkothileyo zokufa, ukunciphisa amaxesha okukhokela kunye neendleko.
I-Automation kunye ne-CNC Machining: I-Automated kunye ne-CNC (i-Computer Numerical Control) iqinisekisa ukuchaneka okuphezulu kunye nokuphindaphinda kwimveliso yokufa, ukuphucula umgangatho kunye nokuhambelana kweendawo eziveliswayo.
Ukuqukumbela
Uyilo lweStamping yinkalo entsonkothileyo kodwa eyimfuneko kwimveliso yanamhlanje.Ukubaluleka kwayo kukukwazi ukuvelisa umgangatho ophezulu, iinxalenye zetsimbi ezihambelanayo ngokufanelekileyo.Ngenkqubela phambili eqhubekayo kwitekhnoloji, uyilo kunye nokwenziwa kwesitampu sokufa kuye kwachaneka ngakumbi kwaye kuneendleko ezifanelekileyo, ukuqhuba ukuqamba izinto ezintsha kunye nemveliso kumashishini ahlukeneyo.Njengoko iimfuno zokwenziwa kwemveliso zikhula, indima yoyilo oluphucukileyo lwesitampu ngaphandle kwamathandabuzo iya kuhlala ibalulekile ekubumbeni ikamva leenkqubo zemveliso.
Ixesha lokuposa: May-31-2024