UbuGcisa boYilo lweStamping Die

Kwihlabathi lemveliso, ukuchaneka kubaluleke kakhulu.Akukho ndawo oku kubonakala ngakumbi kunommandla westamping die design.Ukwenza isitampu esigqibeleleyo sokufa kufuna ulungelelwaniso oluthambileyo lobuchwephesha bobunjineli, ubuchule bokuyila, kunye nengqalelo kwiinkcukacha.Makhe sihlolisise inkqubo entsonkothileyo emva kokuyilwa kwezi zixhobo zibalulekileyo.

Ukufa kwestampu kusebenzela umsebenzi obalulekileyo kwimveliso yobuninzi, ukubumba imathiriyeli ekrwada ibe zizinto ezintsonkothileyo ezisetyenziswa kumashishini ahlukeneyo, ukusuka kwimoto ukuya kwi-aerospace.Oku kufa kukubumba, kodwa ngokungafaniyo nokubumba kwemveli, ukunyathela kufa kufuneka kunyamezele uxinzelelo olukhulu kunye nokusetyenziswa okuphindaphindiweyo ngelixa kugcinwa ukuchaneka komda ukuya kwi-micron.

Uhambo lokuyila i-stamping die luqala ngokuqonda ngokucokisekileyo inxalenye eya kuvelisa.Iinjineli zihlalutya ngokucokisekileyo iinkcukacha zenxalenye, ziqwalasela izinto ezifana nohlobo lwemathiriyeli, ubukhulu, kunye nokunyamezela okufunwayo.Esi sigaba sokuqala sibeka isiseko sayo yonke inkqubo yoyilo, ukuqinisekisa ukuba ukufa okubangelwayo kuya kuhlangabezana neemfuno ezichanekileyo zemveliso yokugqibela.

Okulandelayo kuza isigaba sokucinga, apho ubuchule kunye nobuchule bobugcisa budibana.Iinjineli zisebenzisa isoftware yeCAD (uYilo oluNcedayo kwiKhompyutha) ukuba nomfanekiso ngqondweni wejiyometri, zisebenzisa ubuchule obutsha bokuphucula ukusebenza kwayo.Yonke igophe, i-engile, kunye necangci zenziwe ngononophelo ukwandisa ukusebenza kakuhle kunye nokuphila ixesha elide.

Nje ukuba uyilo lube nokumila kwiseyile yedijithali, luvavanywa ngokuqatha.I-Finite Element Analysis (FEA) ivumela iinjineli ukuba zihlole indlela ukufa kuya kuziphatha ngayo phantsi kweemeko zokusebenza ezahlukeneyo, ukuchonga iindawo ezibuthathaka kunye nokwandisa ukuthembeka kwayo kwesakhiwo.Esi sigaba sovavanyo lwenyani sibalulekile ekulungiseni kakuhle uyilo ngaphambi kokufudukela kwiprototyping ebonakalayo.

Ngoqinisekiso lwenyani olugqityiweyo, uyilo luguqulelwa kwifom ebonakalayo ngomatshini ochanekileyo.Oomatshini be-State-of-the-art CNC (i-Computer Numerical Control) baqingqa ngokucokisekileyo amacandelo okufa kwintsimbi yesixhobo somgangatho ophezulu okanye ezinye iialloyi ezikhethekileyo.Ukusikwa nganye kwenziwa ngokuchaneka kwenqanaba le-micron, ukuqinisekisa ukuba ukufa okugqityiweyo kuya kuhlangabezana nokunyamezela.

Kodwa uhambo alupheli apho.Amalungu omatshini adityaniswe ngobuchule ngamagcisa anezakhono, athi alungelelanise ngononophelo kwaye alungelelanise onke amalungu ngokugqibeleleyo.Le nkqubo yendibano ifuna umonde kunye nobuchule, njengoko nokungalungelelanisi okuncinci kunokubeka esichengeni ukusebenza komfi.

Nje ukuba idityaniswe, ifa ivavanywa ngokubanzi ukuqinisekisa ukusebenza kwayo.Iinjineli ziqhuba uvavanyo zisebenzisa iimeko zokulinganisa zemveliso, zihlalutya ngobuchule iindawo ezisisiphumo sokuchaneka komda kunye nokugqitywa komphezulu.Nakuphi na ukutenxa kubhalwe ngononophelo kwaye kuqwalaselwe, kuqinisekiswe ukuba ifa iyahlangabezana neenkcukacha zomthengi.

Ekugqibeleni, i-stamping die egqityiweyo ilungele ukuthunyelwa kumgca wemveliso.Nokuba ibumba icwecwe lesinyithi kwiipaneli zemoto okanye ukwenza izinto ezintsonkothileyo zezixhobo zombane, ukuchaneka kwefayiti kunye nokuthembeka kubaluleke kakhulu.Iba liqabane elithuleyo kodwa elibalulekileyo kwinkqubo yokwenziwa kwemveliso, likhupha amawaka okanye izigidi zamalungu ngokungagungqiyo.

Kwihlabathi elikhawulezayo lokwenziwa kwemveliso, uyilo lwesitampu lumi njengobungqina bobuchule bomntu kunye nobuchule bomntu.Iquka umtshato ogqibeleleyo wobugcisa kunye nesayensi, apho ubuchule budibana ngokuchanekileyo ukuvelisa izixhobo ezibumba ihlabathi elisingqongileyo.Njengoko itekhnoloji iqhubeka nokuhambela phambili, ukufuna ukuchaneka okuthe gqolo kuya kuqhubeka, ukuqhuba ukuqamba izinto ezintsha kunye nokutyhala imida yento enokwenzeka kwindawo yoyilo lwesitampu.